Recommended Wire Size & Voltage Drop for 50A 12V at 25ft (Copper)
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Use 3/0 AWG Copper Wire
Estimated Voltage Drop: 1.60% · Max Recommended Fuse/Breaker: 70A
Ohmla — Wire Sizing Spec Sheet
Generated July 27, 2026 · ohmla.com
| Load Current | 50 A |
| Source Voltage | 12 V |
| One-Way Distance | 25 ft |
| Conductor Material | Copper |
| Recommended AWG | 3/0 AWG |
| Circular Mils | 167,800 |
| Voltage Drop | 0.19 V |
| Percent Drop | 1.60% (limit 2%) |
| Power Lost | 9.6 W |
| Conductor Ampacity (75°C) | 200 A |
| Max Recommended Fuse/Breaker | 70 A |
This spec sheet is an engineering estimate based on NEC Table 310.16 (75°C ampacity) and NEC Chapter 9, Table 8 (circular mils), assuming a 30°C ambient and standard conductor bundling. It is provided for reference only and does not replace a code-compliant load calculation or inspection performed by a licensed electrician. Verify against the current NEC/CEC edition adopted in your jurisdiction.
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Instant Answer
Use 3/0 AWG Copper Wire
Estimated Voltage Drop: 1.60% · Limit: 2%
| Recommended AWG | 3/0 AWG Copper |
| Circular Mils (CM) | 167,800 |
| Voltage Lost | 0.19 V |
| Percent Drop | 1.60% |
| Power Lost | 9.6 W |
| Conductor Ampacity (75°C) | 200 A |
| Max Recommended Fuse/Breaker | 70 A |
Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.
Full Technical Spec Table
| AWG | Circular Mils | Ampacity (75°C) | Voltage Lost | % Drop | Power Lost | Max Fuse |
|---|---|---|---|---|---|---|
| 14 AWG | 4,110 | 20A | 7.85V | 65.39% | 392.3W | 20A |
| 12 AWG | 6,530 | 25A | 4.94V | 41.16% | 246.9W | 25A |
| 10 AWG | 10,380 | 35A | 3.11V | 25.89% | 155.3W | 35A |
| 8 AWG | 16,510 | 50A | 1.95V | 16.28% | 97.7W | 50A |
| 6 AWG | 26,240 | 65A | 1.23V | 10.24% | 61.5W | 60A |
| 4 AWG | 41,740 | 85A | 0.77V | 6.44% | 38.6W | 70A |
| 2 AWG | 66,360 | 115A | 0.49V | 4.05% | 24.3W | 70A |
| 1/0 AWG | 105,600 | 150A | 0.31V | 2.54% | 15.3W | 70A |
| 2/0 AWG | 133,100 | 175A | 0.24V | 2.02% | 12.1W | 70A |
| 3/0 AWG | 167,800 | 200A | 0.19V | 1.60% | 9.6W | 70A |
| 4/0 AWG | 211,600 | 230A | 0.15V | 1.27% | 7.6W | 70A |
NEC Guidance for 50A Circuits at 12V
Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 50A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 12V, voltage drop becomes a more significant design constraint because low-voltage DC and solar systems are far more sensitive to line losses.
This calculation assumes a 25ft one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together, though solar and off-grid DC installers typically target a stricter 2% limit to preserve panel output efficiency.
Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):
- 26-30°C (78-86°F): multiply ampacity by 1
- 31-35°C (87-95°F): multiply ampacity by 0.94
- 36-40°C (96-104°F): multiply ampacity by 0.88
- 41-45°C (105-113°F): multiply ampacity by 0.82
- 46-50°C (114-122°F): multiply ampacity by 0.75
- 51-55°C (123-131°F): multiply ampacity by 0.67
For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.