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Recommended Wire Size & Voltage Drop for 30A 240V at 25ft (Copper)

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Use 10 AWG Copper Wire

Estimated Voltage Drop: 0.78% · Max Recommended Fuse/Breaker: 35A

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Instant Answer

Use 10 AWG Copper Wire

Estimated Voltage Drop: 0.78% · Limit: 3%

Recommended AWG10 AWG Copper
Circular Mils (CM)10,380
Voltage Lost1.86 V
Percent Drop0.78%
Power Lost55.9 W
Conductor Ampacity (75°C)35 A
Max Recommended Fuse/Breaker35 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 20A 4.71V 1.96% 141.2W 20A
12 AWG 6,530 25A 2.96V 1.23% 88.9W 25A
10 AWG 10,380 35A 1.86V 0.78% 55.9W 35A
8 AWG 16,510 50A 1.17V 0.49% 35.2W 40A
6 AWG 26,240 65A 0.74V 0.31% 22.1W 40A
4 AWG 41,740 85A 0.46V 0.19% 13.9W 40A
2 AWG 66,360 115A 0.29V 0.12% 8.7W 40A
1/0 AWG 105,600 150A 0.18V 0.08% 5.5W 40A
2/0 AWG 133,100 175A 0.15V 0.06% 4.4W 40A
3/0 AWG 167,800 200A 0.12V 0.05% 3.5W 40A
4/0 AWG 211,600 230A 0.09V 0.04% 2.7W 40A

NEC Guidance for 30A Circuits at 240V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 30A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 240V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 25ft one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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