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Recommended Wire Size & Voltage Drop for 15A 12V at 25ft (Aluminum)

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Use 2 AWG Aluminum Wire

Estimated Voltage Drop: 2.00% · Max Recommended Fuse/Breaker: 20A

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Instant Answer

Use 2 AWG Aluminum Wire

Estimated Voltage Drop: 2.00% · Limit: 2%

Recommended AWG2 AWG Aluminum
Circular Mils (CM)66,360
Voltage Lost0.24 V
Percent Drop2.00%
Power Lost3.6 W
Conductor Ampacity (75°C)90 A
Max Recommended Fuse/Breaker20 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 N/A 3.87V 32.24% 58.0W 15A
12 AWG 6,530 20A 2.43V 20.29% 36.5W 20A
10 AWG 10,380 30A 1.53V 12.76% 23.0W 20A
8 AWG 16,510 40A 0.96V 8.03% 14.4W 20A
6 AWG 26,240 50A 0.61V 5.05% 9.1W 20A
4 AWG 41,740 65A 0.38V 3.17% 5.7W 20A
2 AWG 66,360 90A 0.24V 2.00% 3.6W 20A
1/0 AWG 105,600 120A 0.15V 1.25% 2.3W 20A
2/0 AWG 133,100 135A 0.12V 1.00% 1.8W 20A
3/0 AWG 167,800 155A 0.09V 0.79% 1.4W 20A
4/0 AWG 211,600 180A 0.08V 0.63% 1.1W 20A

NEC Guidance for 15A Circuits at 12V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 15A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 12V, voltage drop becomes a more significant design constraint because low-voltage DC and solar systems are far more sensitive to line losses.

This calculation assumes a 25ft one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together, though solar and off-grid DC installers typically target a stricter 2% limit to preserve panel output efficiency.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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