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Recommended Wire Size & Voltage Drop for 50A 120V at 15m (Aluminum)

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Use 4 AWG Aluminum Wire

Estimated Voltage Drop: 2.12% · Max Recommended Fuse/Breaker: 60A

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Instant Answer

Use 4 AWG Aluminum Wire

Estimated Voltage Drop: 2.12% · Limit: 3%

Recommended AWG4 AWG Aluminum
Circular Mils (CM)41,740
Voltage Lost2.54 V
Percent Drop2.12%
Power Lost127.0 W
Conductor Ampacity (75°C)65 A
Max Recommended Fuse/Breaker60 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 N/A 25.79V 21.49% 1289.5W 50A
12 AWG 6,530 20A 16.23V 13.53% 811.6W 20A
10 AWG 10,380 30A 10.21V 8.51% 510.6W 30A
8 AWG 16,510 40A 6.42V 5.35% 321.0W 40A
6 AWG 26,240 50A 4.04V 3.37% 202.0W 50A
4 AWG 41,740 65A 2.54V 2.12% 127.0W 60A
2 AWG 66,360 90A 1.60V 1.33% 79.9W 70A
1/0 AWG 105,600 120A 1.00V 0.84% 50.2W 70A
2/0 AWG 133,100 135A 0.80V 0.66% 39.8W 70A
3/0 AWG 167,800 155A 0.63V 0.53% 31.6W 70A
4/0 AWG 211,600 180A 0.50V 0.42% 25.0W 70A

NEC Guidance for 50A Circuits at 120V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 50A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 120V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 15m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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