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Recommended Wire Size & Voltage Drop for 30A 240V at 46m (Aluminum)

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Use 4 AWG Aluminum Wire

Estimated Voltage Drop: 1.90% · Max Recommended Fuse/Breaker: 40A

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Instant Answer

Use 4 AWG Aluminum Wire

Estimated Voltage Drop: 1.90% · Limit: 3%

Recommended AWG4 AWG Aluminum
Circular Mils (CM)41,740
Voltage Lost4.57 V
Percent Drop1.90%
Power Lost137.1 W
Conductor Ampacity (75°C)65 A
Max Recommended Fuse/Breaker40 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 N/A 46.42V 19.34% 1392.7W 30A
12 AWG 6,530 20A 29.22V 12.17% 876.6W 20A
10 AWG 10,380 30A 18.38V 7.66% 551.4W 30A
8 AWG 16,510 40A 11.56V 4.82% 346.7W 40A
6 AWG 26,240 50A 7.27V 3.03% 218.1W 40A
4 AWG 41,740 65A 4.57V 1.90% 137.1W 40A
2 AWG 66,360 90A 2.88V 1.20% 86.3W 40A
1/0 AWG 105,600 120A 1.81V 0.75% 54.2W 40A
2/0 AWG 133,100 135A 1.43V 0.60% 43.0W 40A
3/0 AWG 167,800 155A 1.14V 0.47% 34.1W 40A
4/0 AWG 211,600 180A 0.90V 0.38% 27.1W 40A

NEC Guidance for 30A Circuits at 240V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 30A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 240V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 46m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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