Ohmla

Recommended Wire Size & Voltage Drop for 30A 120V at 91m (Aluminum)

View in feet →

Instant Answer

Use 2/0 AWG Aluminum Wire

Estimated Voltage Drop: 2.39% · Max Recommended Fuse/Breaker: 40A

Adjust the Numbers

Instant Answer

Use 2/0 AWG Aluminum Wire

Estimated Voltage Drop: 2.39% · Limit: 3%

Recommended AWG2/0 AWG Aluminum
Circular Mils (CM)133,100
Voltage Lost2.87 V
Percent Drop2.39%
Power Lost86.0 W
Conductor Ampacity (75°C)135 A
Max Recommended Fuse/Breaker40 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 N/A 92.85V 77.37% 2785.4W 30A
12 AWG 6,530 20A 58.44V 48.70% 1753.1W 20A
10 AWG 10,380 30A 36.76V 30.64% 1102.9W 30A
8 AWG 16,510 40A 23.11V 19.26% 693.4W 40A
6 AWG 26,240 50A 14.54V 12.12% 436.3W 40A
4 AWG 41,740 65A 9.14V 7.62% 274.3W 40A
2 AWG 66,360 90A 5.75V 4.79% 172.5W 40A
1/0 AWG 105,600 120A 3.61V 3.01% 108.4W 40A
2/0 AWG 133,100 135A 2.87V 2.39% 86.0W 40A
3/0 AWG 167,800 155A 2.27V 1.90% 68.2W 40A
4/0 AWG 211,600 180A 1.80V 1.50% 54.1W 40A

NEC Guidance for 30A Circuits at 120V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 30A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 120V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 91m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

Related Calculations