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Recommended Wire Size & Voltage Drop for 200A 480V at 91m (Copper)

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Instant Answer

Use 3/0 AWG Copper Wire

Estimated Voltage Drop: 1.92% · Max Recommended Fuse/Breaker: 200A

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Instant Answer

Use 3/0 AWG Copper Wire

Estimated Voltage Drop: 1.92% · Limit: 3%

Recommended AWG3/0 AWG Copper
Circular Mils (CM)167,800
Voltage Lost9.23 V
Percent Drop1.92%
Power Lost1845.1 W
Conductor Ampacity (75°C)200 A
Max Recommended Fuse/Breaker200 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 20A 376.64V 78.47% 75328.5W 20A
12 AWG 6,530 25A 237.06V 49.39% 47411.9W 25A
10 AWG 10,380 35A 149.13V 31.07% 29826.6W 35A
8 AWG 16,510 50A 93.76V 19.53% 18752.3W 50A
6 AWG 26,240 65A 58.99V 12.29% 11798.8W 60A
4 AWG 41,740 85A 37.09V 7.73% 7417.3W 80A
2 AWG 66,360 115A 23.33V 4.86% 4665.5W 110A
1/0 AWG 105,600 150A 14.66V 3.05% 2931.8W 150A
2/0 AWG 133,100 175A 11.63V 2.42% 2326.1W 175A
3/0 AWG 167,800 200A 9.23V 1.92% 1845.1W 200A
4/0 AWG 211,600 230A 7.32V 1.52% 1463.1W 225A

NEC Guidance for 200A Circuits at 480V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 200A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 480V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 91m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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