Ohmla

Recommended Wire Size & Voltage Drop for 200A 480V at 46m (Copper)

View in feet →

Instant Answer

Use 3/0 AWG Copper Wire

Estimated Voltage Drop: 0.96% · Max Recommended Fuse/Breaker: 200A

Adjust the Numbers

Instant Answer

Use 3/0 AWG Copper Wire

Estimated Voltage Drop: 0.96% · Limit: 3%

Recommended AWG3/0 AWG Copper
Circular Mils (CM)167,800
Voltage Lost4.61 V
Percent Drop0.96%
Power Lost922.5 W
Conductor Ampacity (75°C)200 A
Max Recommended Fuse/Breaker200 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 20A 188.32V 39.23% 37664.2W 20A
12 AWG 6,530 25A 118.53V 24.69% 23706.0W 25A
10 AWG 10,380 35A 74.57V 15.53% 14913.3W 35A
8 AWG 16,510 50A 46.88V 9.77% 9376.1W 50A
6 AWG 26,240 65A 29.50V 6.15% 5899.4W 60A
4 AWG 41,740 85A 18.54V 3.86% 3708.7W 80A
2 AWG 66,360 115A 11.66V 2.43% 2332.7W 110A
1/0 AWG 105,600 150A 7.33V 1.53% 1465.9W 150A
2/0 AWG 133,100 175A 5.82V 1.21% 1163.0W 175A
3/0 AWG 167,800 200A 4.61V 0.96% 922.5W 200A
4/0 AWG 211,600 230A 3.66V 0.76% 731.6W 225A

NEC Guidance for 200A Circuits at 480V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 200A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 480V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 46m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

Related Calculations