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Recommended Wire Size & Voltage Drop for 200A 480V at 15m (Copper)

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Instant Answer

Use 3/0 AWG Copper Wire

Estimated Voltage Drop: 0.32% · Max Recommended Fuse/Breaker: 200A

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Instant Answer

Use 3/0 AWG Copper Wire

Estimated Voltage Drop: 0.32% · Limit: 3%

Recommended AWG3/0 AWG Copper
Circular Mils (CM)167,800
Voltage Lost1.54 V
Percent Drop0.32%
Power Lost307.5 W
Conductor Ampacity (75°C)200 A
Max Recommended Fuse/Breaker200 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 20A 62.77V 13.08% 12554.7W 20A
12 AWG 6,530 25A 39.51V 8.23% 7902.0W 25A
10 AWG 10,380 35A 24.86V 5.18% 4971.1W 35A
8 AWG 16,510 50A 15.63V 3.26% 3125.4W 50A
6 AWG 26,240 65A 9.83V 2.05% 1966.5W 60A
4 AWG 41,740 85A 6.18V 1.29% 1236.2W 80A
2 AWG 66,360 115A 3.89V 0.81% 777.6W 110A
1/0 AWG 105,600 150A 2.44V 0.51% 488.6W 150A
2/0 AWG 133,100 175A 1.94V 0.40% 387.7W 175A
3/0 AWG 167,800 200A 1.54V 0.32% 307.5W 200A
4/0 AWG 211,600 230A 1.22V 0.25% 243.9W 225A

NEC Guidance for 200A Circuits at 480V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 200A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 480V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 15m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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