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Recommended Wire Size & Voltage Drop for 200A 120V at 46m (Copper)

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Instant Answer

Use 4/0 AWG Copper Wire

Estimated Voltage Drop: 3.05% · Max Recommended Fuse/Breaker: 225A

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Instant Answer

Use 4/0 AWG Copper Wire

Estimated Voltage Drop: 3.05% · Limit: 3%

Recommended AWG4/0 AWG Copper
Circular Mils (CM)211,600
Voltage Lost3.66 V
Percent Drop3.05%
Power Lost731.6 W
Conductor Ampacity (75°C)230 A
Max Recommended Fuse/Breaker225 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 20A 188.32V 156.93% 37664.2W 20A
12 AWG 6,530 25A 118.53V 98.77% 23706.0W 25A
10 AWG 10,380 35A 74.57V 62.14% 14913.3W 35A
8 AWG 16,510 50A 46.88V 39.07% 9376.1W 50A
6 AWG 26,240 65A 29.50V 24.58% 5899.4W 60A
4 AWG 41,740 85A 18.54V 15.45% 3708.7W 80A
2 AWG 66,360 115A 11.66V 9.72% 2332.7W 110A
1/0 AWG 105,600 150A 7.33V 6.11% 1465.9W 150A
2/0 AWG 133,100 175A 5.82V 4.85% 1163.0W 175A
3/0 AWG 167,800 200A 4.61V 3.84% 922.5W 200A
4/0 AWG 211,600 230A 3.66V 3.05% 731.6W 225A

NEC Guidance for 200A Circuits at 120V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 200A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 120V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 46m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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