Recommended Wire Size & Voltage Drop for 20A 24V at 8m (Aluminum)
View in feet →Instant Answer
Use 2 AWG Aluminum Wire
Estimated Voltage Drop: 1.33% · Max Recommended Fuse/Breaker: 25A
Ohmla — Wire Sizing Spec Sheet
Generated July 27, 2026 · ohmla.com
| Load Current | 20 A |
| Source Voltage | 24 V |
| One-Way Distance | 25 ft |
| Conductor Material | Aluminum |
| Recommended AWG | 2 AWG |
| Circular Mils | 66,360 |
| Voltage Drop | 0.32 V |
| Percent Drop | 1.33% (limit 2%) |
| Power Lost | 6.4 W |
| Conductor Ampacity (75°C) | 90 A |
| Max Recommended Fuse/Breaker | 25 A |
This spec sheet is an engineering estimate based on NEC Table 310.16 (75°C ampacity) and NEC Chapter 9, Table 8 (circular mils), assuming a 30°C ambient and standard conductor bundling. It is provided for reference only and does not replace a code-compliant load calculation or inspection performed by a licensed electrician. Verify against the current NEC/CEC edition adopted in your jurisdiction.
Adjust the Numbers
Instant Answer
Use 2 AWG Aluminum Wire
Estimated Voltage Drop: 1.33% · Limit: 2%
| Recommended AWG | 2 AWG Aluminum |
| Circular Mils (CM) | 66,360 |
| Voltage Lost | 0.32 V |
| Percent Drop | 1.33% |
| Power Lost | 6.4 W |
| Conductor Ampacity (75°C) | 90 A |
| Max Recommended Fuse/Breaker | 25 A |
Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.
Full Technical Spec Table
| AWG | Circular Mils | Ampacity (75°C) | Voltage Lost | % Drop | Power Lost | Max Fuse |
|---|---|---|---|---|---|---|
| 14 AWG | 4,110 | N/A | 5.16V | 21.49% | 103.2W | 20A |
| 12 AWG | 6,530 | 20A | 3.25V | 13.53% | 64.9W | 20A |
| 10 AWG | 10,380 | 30A | 2.04V | 8.51% | 40.8W | 25A |
| 8 AWG | 16,510 | 40A | 1.28V | 5.35% | 25.7W | 25A |
| 6 AWG | 26,240 | 50A | 0.81V | 3.37% | 16.2W | 25A |
| 4 AWG | 41,740 | 65A | 0.51V | 2.12% | 10.2W | 25A |
| 2 AWG | 66,360 | 90A | 0.32V | 1.33% | 6.4W | 25A |
| 1/0 AWG | 105,600 | 120A | 0.20V | 0.84% | 4.0W | 25A |
| 2/0 AWG | 133,100 | 135A | 0.16V | 0.66% | 3.2W | 25A |
| 3/0 AWG | 167,800 | 155A | 0.13V | 0.53% | 2.5W | 25A |
| 4/0 AWG | 211,600 | 180A | 0.10V | 0.42% | 2.0W | 25A |
NEC Guidance for 20A Circuits at 24V
Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 20A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 24V, voltage drop becomes a more significant design constraint because low-voltage DC and solar systems are far more sensitive to line losses.
This calculation assumes a 8m one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together, though solar and off-grid DC installers typically target a stricter 2% limit to preserve panel output efficiency.
Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):
- 26-30°C (78-86°F): multiply ampacity by 1
- 31-35°C (87-95°F): multiply ampacity by 0.94
- 36-40°C (96-104°F): multiply ampacity by 0.88
- 41-45°C (105-113°F): multiply ampacity by 0.82
- 46-50°C (114-122°F): multiply ampacity by 0.75
- 51-55°C (123-131°F): multiply ampacity by 0.67
For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.