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Recommended Wire Size & Voltage Drop for 20A 240V at 25ft (Copper)

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Instant Answer

Use 14 AWG Copper Wire

Estimated Voltage Drop: 1.31% · Max Recommended Fuse/Breaker: 20A

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Instant Answer

Use 14 AWG Copper Wire

Estimated Voltage Drop: 1.31% · Limit: 3%

Recommended AWG14 AWG Copper
Circular Mils (CM)4,110
Voltage Lost3.14 V
Percent Drop1.31%
Power Lost62.8 W
Conductor Ampacity (75°C)20 A
Max Recommended Fuse/Breaker20 A

Based on NEC Table 310.16 (75°C ampacity) and Chapter 9, Table 8 (circular mils). Assumes a 30°C (86°F) ambient, ≤3 current-carrying conductors. Always verify against your local jurisdiction's current NEC/CEC adoption before installation.

Full Technical Spec Table

AWG Circular Mils Ampacity (75°C) Voltage Lost % Drop Power Lost Max Fuse
14 AWG 4,110 20A 3.14V 1.31% 62.8W 20A
12 AWG 6,530 25A 1.98V 0.82% 39.5W 25A
10 AWG 10,380 35A 1.24V 0.52% 24.9W 25A
8 AWG 16,510 50A 0.78V 0.33% 15.6W 25A
6 AWG 26,240 65A 0.49V 0.20% 9.8W 25A
4 AWG 41,740 85A 0.31V 0.13% 6.2W 25A
2 AWG 66,360 115A 0.19V 0.08% 3.9W 25A
1/0 AWG 105,600 150A 0.12V 0.05% 2.4W 25A
2/0 AWG 133,100 175A 0.10V 0.04% 1.9W 25A
3/0 AWG 167,800 200A 0.08V 0.03% 1.5W 25A
4/0 AWG 211,600 230A 0.06V 0.03% 1.2W 25A

NEC Guidance for 20A Circuits at 240V

Under NEC Table 310.16, conductor ampacity is rated by insulation temperature class and ambient conditions. For a 20A load, the 75°C column is the standard reference used by most residential and commercial terminations, since the vast majority of circuit breakers and equipment terminals are only rated for 60°C or 75°C. At 240V, voltage drop becomes a more significant design constraint over longer conductor runs, since even a small resistive loss represents a larger percentage of the source voltage.

This calculation assumes a 25ft one-way run, which is doubled in the voltage drop formula to account for both the outgoing and return conductors. The NEC recommends keeping voltage drop under 3% for branch circuits and under 5% combined for feeders and branch circuits together.

Ambient temperature also affects the usable ampacity of a conductor. Table 310.15(B)(1) derating factors reduce the rated ampacity as ambient temperature rises above 30°C (86°F):

For installations in attics, near rooftops, or in high-heat industrial environments, always apply the appropriate derating factor before finalizing wire gauge, and consult a licensed electrician for any circuit exceeding 60A or involving service entrance conductors. This tool provides an engineering estimate only and does not replace a code-compliant load calculation performed by a qualified professional.

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